What You Should Know About Calibration
With the introduction of quality management standards all over the world, the requirements for measuring and test devices have become significantly more demanding. For example, the certification according to DIN EN ISO 9000+ requires an active quality management involving regular calibrations. With consideration of the specific environment this ensures a high reliability regarding the measuring results and the traceability of the measured values to the national standard.
“Calibration” is Not Identical with “Calibration by the Bureau of Standards”
Calibration includes those activities involved with determining, under given conditions, the relationship between the output values of an instrument or a measuring equipment and the corresponding values of a variable, which are determined by reference materials.
The Result of a Calibration
- The result of a calibration allows the evaluation of errors of dimension of the measuring instrument, measuring equipment or the setup of measuring instruments or the allocation of values to any scaled graduation marks.
- The result of a calibration can be fixed in a document, which is often called a ‘calibration report’ or a ‘calibration certificate’.
- In many cases, the result of a calibration is specified as correction or ‘calibration factor’ or as ‘calibration curve’.
“Calibration by the Bureau of Standards”
The expression Calibration by the Bureau of Standards is limited to the legal metrology and denotes governmental verifications, according to the calibration regulations. This type of calibration must only be performed by the Bureau of Standards responsible for the devices that are appropriate for verification
DKD Calibration
The calibration must only be performed within the range of those measurable variables, measuring ranges and measuring incertainties, which are specified in the PTB accreditation document. The customer receives a DKD calibration certificate specifying the measured values, the corresponding measuring incertainty, the designation of the calibration method, the environmental conditions and, as required, information on special measurement conditions. The calibrated object will be identified by a label (red).
The label contains the following data:
- Number of calibration
- Date of calibration (month/year)
- Number of the calibration laboratory and refers to the calibration certificate.
Note: DKD calibrations outside the range of accreditation services provided by the DKD calibration laboratory at Ahlborn Mess- und Regelungstechnik GmbH are performed by DKD laboratories run by our various partners.
AMR Factory Calibration
The calibration is performed according to comparison measurements with factory standards. Factory standards are (as far as possible) PTB or DKD calibrated measuring instruments, sensors or measuring systems. The customer receives a factory calibration certificate specifying the measured values, the corresponding measuring incertainty, the designation of the calibration method, the environmental conditions and, as required, information on special measurement conditions. The calibrated object will be identified by a label (green).
The label contains the following data:
- Number of calibration
- Company logo
- Date of calibration (month/year) and refers to the calibration certificate.
How Often to Calibrate?
The time interval between calibrations highly depends on the specific application and is influenced by the following parameters:
- Permissible measuring tolerances
- Environmental conditions
- Application frequency
- Results of previous calibrations
- Customer-specific requirements and definitions
ALMEMO® 1030-2
High Precision Temperature Measuring Instrument
ALMEMO® 1020-2
Reference Measuring Instrument for Temperature. High-Precision Measuring by Means of Thermocouples
Type N,Type S, Type S with cold junction
ALMEMO® 1036-2
Reference measuring instrument for humidity. High-precision measuring with Pt100 psychrometer.
High Precision Measuring
ALMEMO® Reference Devices
The new reference measuring instruments ensure very high levels of resolution, precision, and linearity. They are thus ideally suitable as reference instruments in calibration laboratories and quality assurance procedures. They measure with an accuracy up to 0.001% of the measured value. These devices are offered in a set including sensor. They come in a compact design (with an optional variant with protective class IP54), an illuminated graphics display, and easy and convenient operation by softkeys and the cursor block. There are two output sockets which can be used for connection to a PC or for networking. There is also a plug on measured value memory available as an option. Delivery includes evaluation software, data cable, temperature sensor, DKD calibration certificate, mains unit, and measuring instrument case.
Click here for more information on the ALMEMO® range of reference devices…
Simulator KA 7531
For Pt100, thermocouples, mV, V, mA, Hz.
Option PC Interface
Technical Features
- Universal manual simulator for simulating temperature sensors and process variables when testing measuring instruments, regulators, and other equipment
- Pt100 simulation with 5 fixed resistors in 4-conductor technology
- Voltage and thermocouples simulation with 15-bit D/A converter
- Current simulation with 15-bit D/A converter
- Frequency and pulse generator with quartz-crystal oscillator
- Continuity check with settable threshold
- All signals are available at the same time.
- Signals can be set either manually or automatically, in step or ramp form.
- All signals and all the programming can be shown on the illuminated graphics display.
- Connection of peripherals via ALMEMO® clamp connectors, cable with anti-kink protective sleeve and strain relief
- Power supply via battery, mains unit, USB cable ZA 1919-DKUV or connection to RS422 network distributor with connector ZA5099-FSV
- Modern, compact housing – also suitable for DIN top-hat rail mounting
- Option of PC-controlled operation via all ALMEMO® data cables, also networked with settable device address via network distributor and RS422 connector
Click here to download full specifications
Technical Specifications | |
---|---|
Signal Pt100 | 5 discrete resistance values in 4-conductor technology 0 / 50 / 100 / 200 / 300 °C |
Accuracy | ±0.1°C |
Temperature Drift | 0.0°C / K |
Signal Voltage | 15-bit DAC Electrically Isolated |
-10 to +60.000 mV | load > 1 MΩ |
-4 to 10.000 V | load > 100 kΩ |
Accuracy | ± 0.05% ± 0.05% of final value |
Temperature Drift | 20 ppm / K |
Time Constant | 100 µs |
Thermocouples | Type K, N, T, J (ITS90). Resolution: 0.1K type S, R, B (ITS90) Resolution: 1K |
Accuracy | ± 0.05% ± 0.05% v.Ew |
CJ - temperature | -30..100°C |
Signal Current | 15-bit DAC electr. isolated |
0 to 20.0 mA | load < 500 Ω |
Accuracy | ± 0.05% ± 0.05% of final value |
Temperature Drift | 20 ppm / K |
Time Constant | 100 µs |
Signal Frequency | 1..4000Hz, 0.01..10.00kHz, 0.1..40.0kHz, 1..100kHz |
Pulse Width | 1 to 99% |
Accuracy | Corresponds to the resolution |
Pulse Range | |
Period | 2µs...99.999 ms, 2ms...99.999 s |
Pulse | 1µs...99.998 ms, 1ms...99.998 s |
Accuracy | 0.01 % |
Continuity | Current Approx 1 mA |
Threshold | 0 to 1000 mV |
Click here to download full specifications